If we have to manufacture one item; we add BOM to it. We are a project based company. And we manufacture items, and then assemble it to make complete machine. While manufacturing items there are 3 types of process.
case1. Complete Inhouse Like Example below of item xxx. case 2. Outsorucing - Get the machining done from one supplier, and then send it to another supplier for plating.e.g. item YYY. case 3. Partial Inhouse -Get the machining done outside & Do the Painting inside. Like Item ZZZ.
so for item xxx bom is like 1. Raw Material. 2. Raw Material Cutting 3. Raw Material Milling 4.Inhouse-Painting.
(A) Now the Consumables requried for Raw Material Cutting like Cutting Oil OR Various tooling - how the cost for those items will be booked in SAP. (B) The Painting consists of Paint, thinner etc. How that material will go that perticular item cost and how they will be issued through SAP>
For YYY- I get it done outside completely. But to keep control on quality surface treatment, we get it done from our supplier. So is it necessary to explode the BOM.
C) So for item like ZZZ, - again i how do the painting material will be issued throguh SAP>
when there are 1200 items, in a projects, and there are such 6 projects, it becomes then very difficuilt to add BOM for each and very item. Is there any alaternate way.